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Topic: Buck/boost step up for MRI machine

User: RustyNubbs, Location: Denver

Asked on: Monday, December 30, 2024 at 12:21 pm EST
Answered on: Thursday, March 6, 2025 at 6:47 am EST

Question: Hello,Long time reader, first time poster.I recently was asked to bid a job at an orthopedic office that is upgrading one of their MRI machines. The MRI machine instructions specifically states that the machine needs 30 amps at 240 volts. It is also supposed to plug into a NEMA L6-30R. The facility currently has 3 phase 208 volt power.My question is this: Couldn’t I install a buck/boost step up transformer on the wall of the MRI room with a cord and plug that plugs into the L6-30R and then a cord and plug for the new piece of equipment?I have a clear run from the electric room to the MRI room to get 208 volts. I also got a quote from Larson Electronics on a step up transformer that would work for my application. Plus, Larson said their buck/boost transformers are good for sensitive electronics.Any and all information is greatly appreciated.Thanks!

Okay, welcome to the forum! This is a pretty common scenario, and you're on the right track thinking about a buck/boost transformer. Let's break down the situation and considerations.

Your Understanding is Correct: A Buck/Boost Transformer is a Viable Solution

Yes, using a buck/boost transformer to convert the 208V supply to 240V for the MRI machine is a perfectly acceptable and often the most economical solution.

Here's a more detailed breakdown of why and what to consider



Why Buck/Boost is a Good Option



Cost-Effective

Compared to running a completely new 240V circuit from the main panel (if even available), using a buck/boost transformer is often significantly cheaper.

Minimally Invasive

You're leveraging existing infrastructure and only making a localized change.


Code Compliant

As long as the installation follows the NEC and local codes, it's perfectly legal and safe.

Larson Electronics Confirmation is Helpful

Their assurance that their transformers are suitable for sensitive electronics is a good starting point.

Important Considerations and Steps


Load Calculation and Transformer Sizing is Critical



Nameplate Amps vs. VA

The MRI machine requires 30 amps at 240 volts. This is a minimum. A 30A 240V = 7200 VA. When selecting your transformer,

NEVER
pick a transformer that has a lower VA or KVA rating than your load. If the machine has a higher inrush current, or duty cycle, that may necessitate a bigger transformer as well. Transformer Output

Ensure the transformer will deliver a true 240V output at your MRI's maximum load. Some transformers might sag in voltage under load.

Safety Margin

It's good practice to add a safety margin of at least 20% to your VA or kVA calculation when selecting a transformer. This accounts for potential future load increases and ensures the transformer isn't running at its absolute limit.


Nameplate Details

Check the actual MRI machine's nameplate for the exact voltage range it accepts. Some machines might have a wider tolerance (e.g., 220-240V). If the MRI machine has a wider tolerance, you may not need a boost transformer.2.

Transformer Placement and Mounting



Accessibility

The transformer needs to be accessible for inspection and maintenance. Don't bury it behind equipment or in a difficult-to-reach location.


Cooling

Transformers generate heat. Ensure adequate ventilation around the transformer. Follow the manufacturer's instructions for clearance.

Mounting

Mount the transformer securely to a wall or suitable structure. Consider vibration and noise.


Location

Make sure the transformer does not impede emergency egress routes or walkways in the event of a fire.3.

Wiring and Overcurrent Protection



Input Circuit

The 208V circuit feeding the transformer must be properly sized for the transformer's input current draw. Calculate this based on the transformer's VA rating and the 208V input voltage.


Overcurrent Protection

The input and output circuits of the transformer MUST have proper overcurrent protection (circuit breakers or fuses). The sizes of the breakers/fuses should be based on the transformer's input and output current ratings, according to the NEC.

Wiring Method

Use appropriate wiring methods (conduit, etc.) per NEC and local codes.4.

Grounding is Crucial



Grounding Conductor

Run a proper grounding conductor (equipment grounding conductor - EGC) with all circuits, including the input and output of the transformer.

Bonding

Bond the transformer enclosure to the grounding system.


Separately Derived System Considerations (Possibly)

Depending on the size and configuration of the transformer, you might need to treat it as a Separately Derived System (SDS) and follow the NEC rules for grounding SDS. Consult with a qualified electrical engineer or inspector to determine if this applies to your specific installation. This is more likely if the transformer is a larger size.5.

Cord and Plug Connections



Suitability

Ensure the cords and plugs are rated for the voltage and amperage. Industrial-grade cords and plugs are recommended for reliability.


Strain Relief

Provide proper strain relief for the cords at both ends (transformer and MRI machine).

Flexibility

Choose a flexible cord that won't be easily damaged by movement or bending.


Cord Length

Keep the cord length to a minimum to reduce voltage drop.6.

Documentation and Labeling



Clearly Label

Label the transformer with its input voltage, output voltage, VA rating, and any other relevant information.


Circuit Directory

Update the panel schedule to reflect the new circuit and its purpose.7.

Permitting and Inspection



Local Codes

Check with your local electrical inspector or building department regarding permitting requirements.


Inspection

Schedule an inspection after the installation is complete.8.

Testing and Verification



Voltage Measurement

After installation, verify the output voltage of the transformer with a voltmeter under load.


Polarity

Double-check the polarity of all connections.9.

Coordinate with the MRI Vendor



Vendor Approval

While a buck/boost transformer is a common solution, it's

essential
to confirm with the MRI machine vendor that using a transformer will not void the warranty or affect the machine's performance. Specific Requirements

The MRI vendor might have specific requirements or recommendations for power quality, grounding, or other electrical considerations. Get this in writing.

Example Scenario (Illustrative)

Let's say your MRI machine draws 30A @ 240V, which is 7200 VA. Assuming you would like to have an extra 20% capacity on the transformer, you would need a minimum rating of 8640 VA. The next step would be to determine the input current needed. With 8640 VA and a 208 volt source, the input amperage would be 8640/208=41.5 amps. This means you will need to have the electrical panel that is powering the step up transformer to be rated for at least 41.5 amps.

Recommendations



Engage a Licensed Electrical Contractor

While you clearly have a good understanding of the basics, this type of installation requires the expertise of a qualified and licensed electrical contractor. They will be familiar with local codes, can perform the necessary calculations, and ensure a safe and compliant installation.


Contact Larson Electronics Technical Support

Speak with Larson's technical support team and provide them with the exact specifications of the MRI machine. Get their recommendations for a specific transformer model.

Get Multiple Quotes

Get quotes from multiple electrical contractors to ensure you're getting a fair price.


Prioritize Safety:
Electrical work can be dangerous. Never attempt to do anything you're not qualified to do.By carefully considering these points and working with qualified professionals, you can successfully install the buck/boost transformer and get the MRI machine up and running. Good luck! Flag for review

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