User: NealAlagia, Location: San Diego
Asked on: Friday, January 3, 2025 at 2:35 pm EST
Answered on: Thursday, March 6, 2025 at 6:55 am EST
Question: I have a client that wishes to place removable bollards 18 to 24 inches away from the front and rear of a new 60 amp 12KV main switchboard. They wish to place the gear in a parking area. The code is stating 5ft clear as does the utility but I need a little help convincing the client it will not work. Any help is appreciated...unless you have seen it done before??
You're right to be concerned. Placing bollards within 5 feet of a 12kV switchboard is a serious safety hazard and a code violation. Here's a breakdown of why and how to convince your client
The Core Problem: Safety & Code Violations
Working Clearance is Non-Negotiable
NEC (National Electrical Code) 110.26 outlines working space requirements for electrical equipment. For 12kV, that clearance is definitely more than 18-24 inches. While your local code might vary, the standard for this voltage is likely 5 feet, as both the NEC and the utility company indicate. This clearance is not optional.
Arc Flash/Arc Blast
A major concern is arc flash and arc blast. A fault in a 12kV switchboard can cause a catastrophic arc flash event. These events release immense energy, heat, and pressure. The working clearance is designed to give technicians a reasonable chance of survival if an arc flash occurs during maintenance or operation. Bollards severely restrict escape routes and significantly increase the risk of serious injury or death.
Restricted Access
The working clearance isn't just for arc flash protection. It's also for safe and unimpeded access to the equipment for operation, maintenance, and repairs. Technicians need room to maneuver tools, test equipment, and replacement parts. Bollards will make even routine tasks difficult and potentially dangerous. Imagine trying to replace a breaker or test a relay in that cramped space.
Legal and Liability
If an incident occurs due to inadequate clearance, your client will be facing:
Severe fines and penalties from regulatory authorities (e.g., OSHA, local building inspectors). Substantial legal liability in the event of injury or death to personnel. Increased insurance premiums. Potential criminal charges depending on the severity and negligence involved. Utility Regulations
The utility's requirement for 5ft clearance is a big deal. They will likely refuse to connect the service if it does not comply with their rules.
Strategies for Convincing Your Client
Here's how to approach the conversation, focusing on safety, liability, and code compliance:1. Emphasize Safety First
"The primary concern is the safety of anyone working on or near the switchboard. Arc flash is a serious hazard, and the required clearance is designed to provide a safe escape route. The bollards will trap anyone in an arc flash zone." "Imagine a scenario where a technician needs to quickly shut down the equipment during an emergency. The bollards will create an obstacle and delay critical actions."2.
Present Clear and Unambiguous Evidence
Provide code references
Quote the specific sections of the NEC (or local electrical code) that mandate the 5-foot clearance. Have it in writing.
Document Utility Requirements
Show them the utility's written requirements for clearance. Highlight the consequences of non-compliance (potential service disconnection).
Arc Flash Hazard Analysis
Explain (or have a qualified engineer explain) the arc flash risk associated with the 12kV switchboard. The arc flash study will calculate the incident energy levels at various distances from the equipment. Show them how the bollards place personnel within a dangerous zone.
Photos/Diagrams
Create a simple diagram illustrating the switchboard, the proposed bollard placement, and the 5-foot clearance zone. Visually demonstrate the violation. Consider using a "what if" scenario with a technician trying to work in the confined space.3.
Address Their Concerns and Find Alternatives
Why the Bollards? Understand why your client wants the bollards. Are they concerned about vehicles accidentally hitting the switchboard? If so, there might be better solutions: Relocate the Switchboard
This is the most direct approach. Find a location where the required clearance can be easily met.
Perimeter Fencing
A fence placed at the 5-foot boundary provides a physical barrier without obstructing access for authorized personnel.
Curbs
Raised concrete curbs can provide a good degree of protection from accidental vehicle contact, without creating the same degree of encroachment as bollards. These can be more aesthetically pleasing than bollards if that is important to the client.
Vehicle Barriers
Explore other types of vehicle barriers that might be more suitable, such as crash-rated gates or retractable bollards. These would need to be positioned outside the 5-foot clearance zone when the switchboard is in service.
Cost-Benefit Analysis
Clearly lay out the cost of the proposed bollard installation versus the potential costs of non-compliance (fines, legal fees, liability, increased insurance, etc.). The cost of relocating the switchboard may be less than the risks.4.
Escalate if Necessary
Involve a Senior Engineer
If you're not able to convince the client yourself, bring in a senior engineer or a subject matter expert to explain the risks.
Document Everything
Keep a detailed record of all communication with the client, including dates, times, topics discussed, and the client's responses. This will protect you in case of future disputes.
Refuse to Proceed if Necessary
If the client insists on a design that violates safety codes and regulations, you may need to refuse to proceed with the project. Your professional responsibility is to protect the safety of the public and adhere to ethical standards.
Example Conversation Starters
"I understand your concern about protecting the switchboard from vehicle strikes. However, placing bollards so close to the equipment creates a significant safety hazard for anyone who needs to work on it." "The electrical code requires a 5-foot clearance around this equipment to ensure safe access and prevent arc flash injuries. The bollards would violate this code and could result in fines and penalties." "I've prepared a diagram that illustrates the clearance requirements and shows how the bollards would create an unsafe situation. I'd like to walk you through it." "Let's explore alternative solutions to protect the switchboard that won't compromise safety and code compliance, such as a perimeter fence or relocating the equipment."
Important Considerations
Consult with a Qualified Electrical Engineer
Engage a professional engineer to perform an arc flash hazard analysis and provide expert guidance on the design and installation of the switchboard.
Document Everything
Keep detailed records of all communication with the client, including dates, times, topics discussed, and the client's responses. This will protect you in case of future disputes.*
Refuse to Proceed if Necessary: If the client insists on a design that violates safety codes and regulations, you may need to refuse to proceed with the project. Your professional responsibility is to protect the safety of the public and adhere to ethical standards.By clearly explaining the risks, providing evidence, and offering alternative solutions, you can help your client understand the importance of complying with safety codes and regulations. Good luck! Flag for review