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Topic: Fire Pump Service Calculations

User: Dengineer, Location: New Hope, PA

Asked on: Monday, January 13, 2025 at 1:57 pm EST
Answered on: Thursday, March 6, 2025 at 7:15 am EST

Question: Hello All,I am working on a project where we are adding a new fire pump late into the design of a mixed-use building. An issue has come up regarding the service calculations and the RLC requirements for the fire pump. We currently have a 600A service pulled to the space and are being requested to upsize to 800A. I would appreciate some insight from other engineers, since I have gotten a lot of mixed opinions.Project Information:General: Commercial/Residential 2FL building, 5000 SqftService size: One 600A utility pole that has been split into two services to feed a 200A residential and 400A commercial space.Code in effect: 2017 NECCurrent Load on service per load calculations with fire pump (FLA * 125%): 520AReason for fire pump: Well system and low PSISituation:We are designing the main power service tap for a 7.5HP (34.6 FLA) 230V/1PH fire pump and plan to tap directly into our commercial CT cabinet. This would allow the fire pump to be metered without a dedicated service meter and ensure it remains powered independently of any main service disconnect.Problem:The code inspector has approved the CT tap but has informed us that the main service must be capable of carrying the locked-rotor current of the fire pump motor indefinitely per 695.3(A) and requested we add a minimum 208A (FLA x 600%) to the service size.Argument:To my understanding, we shouldn't size the service based on the RLC and the unrealistic expectation that the building would be running at 100% during an emergency fire situation. My assumption would be to size per the FLA and ignore the RLC for service calculation, but follow all other RLC requirements to compensate for inrush, so that the system does not trip before the fire pump can activate.Our service is currently calculated at 520A, which includes the fire pump load at 43.25A (FLA * 125%). We are expected to add the RLC at 600% of the FLA, which would be a service load calculated at 684.75A (FLA * 125% removed for RLC) and would require an 800A service.In NYC, high-rise buildings with fire pumps can exceed 150 HP and can have RLCs that would exceed 1000A, but I don't see 1000A being added to the service loads. There seem to be mixed opinions on the subject even on the forums.My solution is to add a load-shed panel that would turn off the main mechanical units when the fire pump starts as to compensate for the RLC, but I still wanted other people's opinions on the subject.

Okay, this is a common point of confusion, and you're right, the inspector's interpretation of 695.3(A) is a bit aggressive and potentially misapplied. Let's break down the issue and the applicable code sections

Understanding the Problem:

The core of the dispute revolves around how to apply NEC 695.3(A) to your service sizing calculation. The inspector is interpreting it as a requirement to ensure the service can continuously handle the locked-rotor current (RLC), effectively requiring an upsizing of the entire service based on the theoretical maximum inrush current.

NEC 695.3(A): Power Source Capacity

This section does state:"Fire pumps shall be supplied by a source of power of sufficient capacity to provide the locked-rotor current of the fire pump motor(s) and associated fire pump accessory equipment while carrying all of the normal load of the building."

The Correct Interpretation

The key phrase is "while carrying all of the normal load of the building." This doesn't automatically mean that the service must be sized to accommodate the full RLC added to the normal calculated load. Instead, it means the power source must be capable of

supplying
the RLC without collapsing the voltage and causing the fire pump to fail. This is a voltage drop issue, not necessarily a continuous ampacity issue.Here's why the inspector's approach is often flawed: RLC is Transient

The RLC is a very short-duration inrush current that lasts only a few cycles of the AC waveform during motor startup. It's not a continuous current draw.


Diversity Factor

Buildings are never realistically running at 100% of their calculated load during a fire event. Occupants are evacuating, lighting is often reduced, and many non-essential loads are likely to be off.

Voltage Drop

The primary concern with RLC is the potential for voltage drop. A significant RLC can cause voltage sag throughout the electrical system, potentially affecting the operation of the fire pump and other essential equipment.

Why High-Rise Buildings Don't Size Services Based on RLC

You are correct that it is unreasonable to size a service based on the RLC. This is why high-rise buildings with massive fire pumps are
not adding 1000+ amps to their service calculations. Doing so would lead to massively oversized and expensive systems.

Your Solution: Load Shedding


Your proposal of using a load-shedding panel is a very reasonable and common approach. It directly addresses the concerns about voltage drop and ensures the fire pump has adequate power during startup.

Your Arguments to the Inspector

Here's how to present your case to the inspector, citing the NEC and sound engineering principles:1.

Emphasis on Voltage Drop, not Continuous Load

Explain that the intent of 695.3(A) is to ensure the power source can provide the RLC without excessive voltage drop, not necessarily to carry the RLC as a continuous load.
2.


Present Your Load Calculations

Clearly show your load calculations, including the fire pump FLA at 125%, and demonstrate that your existing 600A service has sufficient capacity for the normal building load
plus the fire pump's continuous running load.3.

Load Shedding Rationale

Explain that the load-shedding panel will automatically disconnect non-essential loads during fire pump operation, further reducing the overall demand on the service and mitigating voltage drop concerns. Provide a list of the loads you plan to shed and their combined ampacity. This could include HVAC units, large water heaters, or other significant but non-critical loads.4.

Conductor Sizing per 430.22

Remind the inspector that the fire pump conductors are sized per NEC 430.22 (motor circuit conductors), which requires them to be sized at 125% of the motor's FLA.
5.


Overcurrent Protection per 430.52

Explain that the fire pump's overcurrent protection (OCPD) is designed to allow the motor to start (handling the RLC) without tripping, but will trip in the event of a sustained overload or fault.6.

Point to 695.3(B)

While not the primary argument, you can also point to 695.3(B) regarding on-site power production facilities (generators). The NEC recognizes that even with on-site generation, load shedding is often necessary to ensure the fire pump's reliable operation.
7.


Professional Judgment

Remind the inspector that code enforcement requires professional judgment and that a rigid interpretation that ignores the actual operating conditions and engineering principles is not appropriate.

Code Language to Support Your Argument



NEC 695.3(A)

Focus on the phrase "sufficient capacity." This implies that the power source needs to be adequate, not necessarily sized to carry the RLC as a continuous load. The word "sufficient" is not specific enough to mandate upsizing the service to handle the theoretical RLC and gives you a little wiggle room.

NEC Article 100 (Definitions)

Review the definitions of "Continuous Load" and "Demand Factor." A fire pump is
not a continuous load, and the demand factor acknowledges that not all loads will be operating simultaneously.

NEC 220.10

Provides general requirements for calculating branch-circuit, feeder, and service loads. It typically involves considering the connected loads, demand factors, and any applicable diversity factors.

Additional Considerations



Voltage Drop Calculations

Perform voltage drop calculations to demonstrate that your system, even with the RLC, will maintain adequate voltage at the fire pump terminals. This is strong evidence to support your argument. You can provide this to the inspector.


Coordination Study

While not always required for smaller systems, a coordination study can help demonstrate the proper operation and coordination of the overcurrent protection devices, ensuring the fire pump can start and run reliably.

In Summary:


You are correct in your understanding of the code. The inspector's rigid interpretation is not the standard practice and is overly conservative. By clearly presenting your load calculations, explaining your load-shedding strategy, and emphasizing the voltage drop aspect of 695.3(A), you should be able to persuade the inspector to approve your design without upsizing the service. Be respectful, professional, and prepared to back up your arguments with data and code references. Flag for review

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