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Topic: Tolerance for rated short time withstand current in MV switchgears

User: Joao, Location: portugal

Asked on: Wednesday, January 29, 2025 at 7:39 am EST
Answered on: Thursday, March 6, 2025 at 7:58 am EST

Question: I was checking IEC 62271-200 and I did not find anything about short circuit tolerances.For example SIEMENS MV Switchgear 8DA10 (40,5 kV/2500 A) model has 40 kA (3 sec).For some project we get IK3"= 40,66 kA.What is your experience about it?

You are correct, IEC 62271-200, which deals with AC metal-enclosed switchgear and controlgear for rated voltages above 1 kV and up to and including 52 kV, doesn't explicitly define "short-circuit tolerances" as a standalone parameter. Instead, it focuses on the short-circuit withstand capability of the switchgear. This capability is verified through rigorous type tests.Here's a breakdown of what's happening and how to approach your situation

Understanding the Short-Circuit Withstand Capability in IEC 62271-200
Rated Short-Time Withstand Current (Ik)

This is the RMS value of the alternating component of the prospective short-circuit current that the switchgear can withstand without unacceptable damage for a specified duration. This is what the SIEMENS 8DA10 specification of 40 kA (3 sec) refers to.


Rated Peak Withstand Current (Ip)

This is the maximum instantaneous value of the prospective short-circuit current that the switchgear can withstand. It's usually related to Ik by a factor dependent on the network's X/R ratio. IEC 62271-200 uses a standard factor of 2.55. So, for Ik = 40 kA, Ip would be 40 kA 2.55 = 102 kA.

Rated Duration of Short-Circuit (tk)

This is the time, in seconds, that the rated short-time withstand current can be withstood. In your example, it's 3 seconds.

Analyzing Your Situation: IK3" = 40.66 kA


Your calculated short-circuit current (IK3") of 40.66 kA exceeds the rated short-time withstand current (Ik) of the SIEMENS 8DA10 switchgear, which is 40 kA. This is a problem that needs to be addressed. "IK3"" commonly refers to the three-phase symmetrical initial short-circuit current.

Possible Solutions and Considerations

1.

The most straightforward solution is to use switchgear with a higher rated short-time withstand current (Ik).
Look for switchgear rated for at least 41 kA (and preferably a bit more for a safety margin) and 3 seconds duration. Compare the I_p as well.2. Re-evaluate Your Short-Circuit Calculation



Is the calculation accurate?
Review your assumptions, impedances, and fault location to ensure the 40.66 kA value is correct. Small changes in network configuration can sometimes significantly affect short-circuit current levels. Use professional power system analysis software (e.g., ETAP, SKM PowerTools, DigSILENT PowerFactory) for accurate calculations. Consider Upstream Impedance

Is there anything upstream (e.g., a transformer impedance) that you might have overlooked that could limit the short-circuit current?


Maximum vs. Operating Conditions

Is the calculated 40.66 kA the absolute worst-case scenario? Can it be realistically lower under normal operating conditions?3.

Series Reactors or Current-Limiting Fuses

These devices can be used to intentionally increase the impedance in the circuit, thereby reducing the short-circuit current.

Series Reactors

Introduce a significant voltage drop during normal operation, which may impact system performance.


Current-Limiting Fuses

Only operate during a fault. They are an option, but coordination with other protective devices is critical. They must interrupt the prospective short circuit current.4.

Transformer Tapping (Potentially, but often impractical)

In some cases, slightly adjusting the transformer tap can influence short-circuit currents. However, this usually has other, more significant, impacts on voltage levels and power flow, so it's rarely a practical solution.5.

Parallel Feeders (May Increase Short-Circuit Current)

Be very careful if your system involves parallel feeders. Adding parallel paths increases the potential short-circuit current.6.

Consult SIEMENS (Essential!)



This is the most important step!
Contact SIEMENS technical support for the 8DA10 switchgear. They can: Confirm the exact ratings and limitations of the specific model you are using. Provide guidance on whether it's acceptable to slightly exceed the rated Ik (unlikely, but they might have application notes). Offer alternative switchgear solutions that meet your requirements. Discuss the derating of the switchgear if the time is smaller than 3 seconds.

Why Exceeding the Short-Circuit Withstand Rating is a Problem

Exceeding the rated short-circuit withstand current can lead to:

Mechanical Damage

Electromagnetic forces during a short circuit are proportional to the square of the current. These forces can cause deformation or failure of busbars, conductors, and supporting structures.


Thermal Damage

Excessive heat can damage insulation, leading to premature failure and potentially fire.

Arcing and Explosions

If components fail, the resulting arc can cause significant damage and create a safety hazard.


Voiding Warranty

Operating equipment beyond its rated limits will void the manufacturer's warranty.

Key Takeaways



Never exceed the rated short-circuit withstand capability of your switchgear.
Thoroughly review your short-circuit calculations. Consult the switchgear manufacturer (SIEMENS in this case) for specific guidance and alternative solutions. Consider using short-circuit limiting devices if necessary.* Prioritize safety and compliance with relevant standards (IEC 62271-200).

This is a crucial safety issue, and taking the necessary steps to ensure your switchgear is adequately rated is essential. Good luck! Flag for review

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