User: Alwayslearningelec, Location: NJ
Asked on: Thursday, February 27, 2025 at 8:26 am EST
Answered on: Thursday, March 6, 2025 at 9:09 am EST
Question: So I have a lot of these bollards that are 5' apart. Trying to think of most practical way to feed this regarding conduit. Under has to be PVC 40 and elbows rising up have to be PVC coated RGS.1. Put a box under each bollard and run straight run to each box but then I have to get from box up into bollard2. Pre Fab a few feet of PVC with PVC coated RGS elbow on each end. This would be used for every 2 bollards.
Okay, let's analyze these options and explore a few more practical and code-compliant solutions for feeding power to your bollards spaced 5 feet apart. Given the requirements of PVC underground and PVC-coated RGS risers, here's a breakdown and some alternative ideas
Understanding the Challenges and Requirements
NEC Compliance
Ensuring your installation meets the National Electrical Code (NEC) is paramount. Pay close attention to burial depth requirements for PVC conduit, grounding and bonding requirements for metallic conduit and equipment, and protection requirements for conductors entering enclosures.
Corrosion
PVC-coated RGS is a good choice for protection against corrosion, especially at the transition from underground to above ground.
Moisture
Bolards are often exposed to the elements. Ensure all enclosures and fittings are rated for wet locations.
Accessibility
Consider future maintenance and troubleshooting. Can you easily access the wiring and connections?
Cost
Balance the cost of materials, labor, and long-term maintenance.
Aesthetics
Minimize the visibility of the conduit and boxes.
Analyzing Your Proposed Options
Box Under Each Bollard
Pros
Potentially simpler individual connections. Flexibility in case a single bollard needs to be isolated or disconnected.
Cons
High material cost (a box for every bollard adds up). Many potential points of failure (more boxes = more connections). More labor to install and connect each box. Aesthetics: Having a box under each bollard may not be the most aesthetically pleasing. Difficult transition from the underground box to the bollard.
Verdict
This is likely the least efficient and most costly option due to the sheer number of boxes required.2.
Pre-Fab PVC with RGS Elbows
Pros
Potentially faster installation (if the pre-fab lengths are accurate). Reduces the number of boxes. Potentially cleaner look compared to individual boxes.
Cons
Requires very precise measurements and potentially more cutting/fitting in the field. Less flexible if bollard spacing isn't perfectly consistent. Still needs a box at the beginning and end of the run and transitions. Can be difficult to pull wire through long, pre-fabricated sections with multiple bends.
Verdict
Better than option 1, but still has some drawbacks, especially regarding flexibility and wire pulling.
Better Alternatives and Recommendations
Here are a few other ideas, taking into account code compliance and practicality:1.
Continuous Run with "Sweep" Elbows
Description
Run a continuous PVC conduit underground. Use large-radius (sweep) PVC elbows to bring the conduit up at each bollard location. Transition to PVC-coated RGS above ground right after the elbow. Terminate the RGS directly into the base of the bollard (if possible and code-compliant). If not, use a small, weatherproof junction box at the base of the bollard to transition from RGS to the bollard wiring.
Pros
Fewer boxes = fewer points of failure and lower material cost. Potentially easier wire pulling due to smoother bends. Cleaner aesthetic (less visible hardware). Good corrosion protection with PVC-coated RGS risers.
Cons
Requires precise bending and fitting of the PVC elbows. Transition from PVC to RGS needs to be done correctly (consider a listed fitting designed for this). The sweep elbows will need to be buried correctly to ensure proper depth and support.
Key Considerations
Sweep Elbow Radius
Use a radius that's easy to pull wire through, but also doesn't make the installation overly bulky.
Transition Fitting
Use a properly rated transition fitting to connect the PVC to the RGS.2.
Handhole Boxes with Stub Ups
Description
Install a series of small handhole boxes (rated for direct burial and wet locations) along the run. These are typically round or rectangular and sit flush with the ground. Run PVC conduit between the boxes. From each box, use a short stub-up of PVC-coated RGS (possibly with an elbow) to enter the bollard.
Pros
Easier access for future maintenance. Allows for easier wire pulling compared to long runs with multiple bends. Provides a central location for splices and terminations.
Cons
Higher material cost than the continuous run option (due to the handhole boxes). Aesthetics: Handhole boxes, while flush with the ground, are still visible. Handhole boxes require proper backfill and compaction to prevent settling.
Key Considerations
Handhole Box Size
Choose a size that's large enough to make connections and splices comfortably, but not excessively large.
Handhole Box Lid
Use a locking or tamper-resistant lid to prevent unauthorized access.
Conductor Fill
Ensure the handhole boxes aren't overfilled with conductors.
General Recommendations (Applicable to All Options)
Grounding
Proper grounding and bonding are critical with metallic conduit. Follow NEC Article 250. Consider a grounding conductor run with the circuit conductors and bonding the metal bollards and conduit.
Wire Type
Use conductors rated for wet locations (e.g., THWN or XHHW).
Sealants
Use appropriate sealants and waterproof connectors to prevent moisture from entering the conduit and boxes.
Coordination
Coordinate the bollard installation with the electrical installation. Make sure the bollard bases have the correct knockout locations for the conduit.
Professional Installation
If you're not a qualified electrician, hire one. Electrical work can be dangerous, and improper installation can lead to code violations, fire hazards, and potential injury.
Local Codes
Always check with your local electrical inspector for specific requirements and interpretations of the NEC.
Example Scenario (Using the Continuous Run with Sweep Elbows)
Trenching
Dig a trench to the appropriate depth for PVC conduit (check local codes, but generally 18" is needed).2.
PVC Run
Lay the PVC conduit in the trench.3.
Elbows
At each bollard location, carefully glue a PVC sweep elbow to the conduit, positioning it so it points upward towards the bollard.4.
Riser
After the elbow, transition to PVC-coated RGS. Use a listed fitting designed to connect PVC to RGS. Secure the RGS conduit.5.
Termination
Either terminate the RGS directly into the base of the bollard (if allowed) or use a small, weatherproof junction box.6.
Wiring
Pull the conductors through the conduit. Make all necessary connections in the bollard or junction box, ensuring they are waterproof.7.
Grounding
Bond the RGS conduit and the bollard to the grounding system.8.
Backfill
Carefully backfill the trench, compacting the soil around the conduit.
Choosing the Best Option
The best option depends on several factors, including your budget, the site conditions, the aesthetic requirements, and your experience level. I would generally recommend the
continuous run with sweep elbows if you are confident in your ability to make accurate bends and transitions. If access for future maintenance is a priority, the handhole box option may be preferable.Before you begin any work, consult with a qualified electrician to ensure your plan is safe, code-compliant, and practical. Flag for review