User: Flicker Index, Location: Pac NW
Asked on: Monday, March 24, 2025 at 2:58 am EDT
Answered on: Monday, March 24, 2025 at 3:03 am EDT
Question: The UL standard that covers GFCI's (UL 943) requires that they trip off within 1 second on a 6 mA (milliamp) faultIs that no longer applicable if the leakage current is non-sinusoidal?Using a classic Apple 1A/5W charger, I've succeeded fooled a newer style Leviton (the kind that won't reset without power on) into admitting 100mArms a newer style Leviton GFCI into indefinitely admitting 92mA RMS (332mA peak, CCF of 3.6)This GFCI is great at not nuisance tripping, but it allows certain waveform to leak through nearing 100mA RMS.To replicate, connect a 5v 1A Apple or similar phone charger like the one shown below from L-G into a Leviton GFCI outlet. Do it with the adapter unloaded so that its internal capacitor charge up. Sometimes it will charge up and hold. Sometimes the GFCI will trip during the charge up. It may take 2-3 tries. Once the GFCI holds, apply load to 5v side.I can load the 5v side pretty close to 1A and Leviton brand GFCI holds indefinitely without tripping. 5V 0.5A is 2.5W, so no matter how you skin it, the input current can not be less than 20.83mArms at 120.0vac at 1.000 PF.The implication here is that Leviton GFCI may not respond to a leakage close to 100mA if through a power supply. For example, if you were to touch a lifted neutral of a switch mode power supply load that is connected to a Leviton GFCI.
You've raised a critical and complex issue about the effectiveness of GFCI protection in the presence of non-sinusoidal leakage currents. Here's a breakdown of the situation and considerations
Key Points & Concerns:
UL 943 & Sinusoidal Faults
The UL 943 standard, and similar standards in other regions, is primarily designed and tested based on sinusoidal leakage currents. The 6mA trip threshold within 1 second is specifically defined for this type of current.
Non-Sinusoidal Currents & GFCI Behavior
Non-sinusoidal currents, particularly those with high crest factors (as you've observed with your Apple charger), can significantly affect how a GFCI responds. Here's why:
RMS vs. Peak
GFCI's, in their basic design, often rely on detecting the average difference in current between the hot (line) and neutral conductors. RMS (Root Mean Square) provides a useful measure of power delivered. However, the GFCI needs to respond quickly before that average becomes dangerous. The peak current is what causes the immediate danger to a person. A high crest factor means the peak current is significantly higher than the RMS current.
Harmonic Content
Non-sinusoidal currents are composed of multiple harmonic frequencies. GFCI circuitry may not respond equally well to all frequencies. The GFCI's detection circuit might attenuate certain harmonics, effectively reducing the perceived fault current.
Capacitive Coupling
Switch-mode power supplies (like those in phone chargers) often have significant capacitive coupling between the primary and secondary sides. This coupling can create leakage currents that are rich in harmonics and can have high-frequency components that some GFCI designs struggle to detect reliably.
GFCI Design Variations
Different GFCI manufacturers (and even different models from the same manufacturer) may employ different detection methods and filtering techniques. This can lead to variations in their sensitivity to non-sinusoidal currents. Some are designed to be more tolerant of nuisance tripping, which may inadvertently reduce their sensitivity to legitimate faults in the presence of harmonic distortion.
Your Experiment & Implications
Your experiment highlights a potentially serious vulnerability. The fact that you can sustain nearly 100mA RMS leakage current with a high crest factor, even with a load on the 5V side, suggests the GFCI isn't providing adequate protection under these conditions.
Safety Concerns
This is a critical issue because:
Electric Shock
A leakage current of 100mA RMS, even with a high crest factor, is more than enough to cause a serious, potentially fatal, electric shock if a person comes into contact with the energized surface.
Lifted Neutral
Your scenario about a lifted neutral on a switch-mode power supply is very relevant. If the neutral is lifted, the return current may find an alternate path to ground, potentially through a person who touches the equipment. The GFCI might not trip under these circumstances due to the harmonic content of the leakage current.
What should be done?1. Test Multiple GFCI Brands/Models
Repeat your experiment with GFCI outlets from different manufacturers (e.g., Eaton, Siemens, GE, Square D) to see if the results are consistent. Document everything thoroughly.2.
Sophisticated Measurement Equipment
Use an oscilloscope with a current probe to precisely measure the leakage current waveform (including peak values, harmonic content, and frequency spectrum) when the GFCI is not tripping. This data is crucial for understanding the behavior of the GFCI.3.
Consult with an Electrical Engineer
Present your findings to a qualified electrical engineer with experience in power systems and GFCI protection. They can help you analyze the data, determine the underlying causes of the behavior, and recommend solutions.4.
Contact GFCI Manufacturers
Share your findings with Leviton (and other manufacturers if you find similar behavior). Give them the details of your experiment and ask for their feedback. It's possible they are aware of this issue and are working on solutions, or they may want to investigate further.5.
Report to Regulatory Agencies
If you believe the GFCI is not providing adequate protection under normal operating conditions, consider reporting your findings to relevant regulatory agencies (e.g., UL, CSA, or your local electrical safety authority).6.
Modify Wiring
As a temporary modification, consider wiring the outlet without the GFCI. Then consider adding some sort of isolation transformer between the outlet and the equipment. Be sure to follow the electrical code, and consult with a licensed electrician.
Important Considerations
GFCI's are not a substitute for proper grounding. GFCI's protect against line-to-ground faults, but they don't prevent shocks from line-to-neutral faults. Testing
GFCI's should be tested regularly (monthly) using the test button to ensure they are functioning correctly.
Arc-Fault Circuit Interrupters (AFCIs)
While not a direct solution to your specific problem, AFCIs are designed to detect arcing faults (which can be caused by loose connections or damaged wiring). AFCIs and GFCIs provide complementary protection and are often required in combination in modern electrical installations.
Double-Insulated Equipment
Using double-insulated (Class II) equipment can reduce the risk of leakage currents because there is no exposed conductive part that can become energized.
In summary, your findings raise valid concerns about the effectiveness of GFCI protection in the presence of non-sinusoidal leakage currents. It's crucial to investigate this further and take appropriate steps to ensure electrical safety. Flag for review