User: Mister.Soda, Location: Boulder, CO
Asked on: Tuesday, April 15, 2025 at 12:17 pm EDT
Answered on: Tuesday, April 15, 2025 at 12:18 pm EDT
Question: I have a client who is replacing a gas water heater in their utility room with a HPWH. The appliance branch circuit currently only feeds a washing machine that has a max power draw of ballpark 5A (slightly less). The branch circuit has a 20A breaker, is run on 12/2 wire, but interestingly, appears to only have 15A sockets.Rheem makes two categories of 120v HPWH: one designed for shared 15A circuits (390 - 440W) and one designed for dedicated circuits (1100W). (Both mfr specs. I don't have access to the nameplates yet.)The home outlets run at about 124V. In my mind, the 440W HPWH will draw about 3.7A (<4) and the 1100W ~9.2A (<10).The 1100W version is preferable because of more than 2x faster recovery rates.The 440W, <4A HPWH is a no-brainer, obviously fine. The question is, can the <10A HPWH be installed on this shared branch circuit?NEC 422.13 indicates that a storage type water heater of 120 gallons or less shall be considered a continuous load, which requires a 125% continuous use factor for load calculations. And NEC 210.23(A)(2) says that on a multi-outlet branch circuit, the rating of cord-and-plug connected equipment fastened in place (like a water heater) shall not exceed 50% of the branch circuit rating, where lighting units or portable cord-and-plug connected equipment are also supplied from the branch circuit.Without the 125% multiplier, the <10A HPWH should be fine on the circuit. When the HPWH and washer both run at full power, they're still drawing less than 15A.However, my concern is that 125% multiplier. With the 125% multiplier, 9.2A becomes 11.5A, which exceeds the 50% limit of a multi-outlet branch circuit.Client has a strong preference for the 1100W unit. I'm fine putting <15A of equipment on the 20A circuit, but am a bit shaky on whether this would pass code or not. Probably not? Interested in thoughts and feedback.Cheers.
You've clearly done your homework on this! You've identified the key sections of the NEC and correctly calculated the potential load. Here's a breakdown of my thoughts and feedback, along with a few potential avenues to explore
Your Analysis is Accurate:
You've correctly identified NEC 422.13 for continuous loads and 210.23(A)(2) for the 50% rule. Your calculations for amperage draw are accurate based on the voltage and wattage you provided. You're right to be cautious about the 125% continuous load factor.
The Core Problem
The crux of the issue is the combination of:1.
HPWH considered a continuous load
Meaning you need to multiply its amperage draw by 1.25.
2.
Multi-outlet branch circuit
Invoking the 50% rule for cord-and-plug connected, fastened-in-place appliances on circuits that also supply other outlets.
Likely Code Violation
Based on your figures and interpretation of the NEC, you are likely correct that installing the 1100W HPWH on this shared circuit would be a code violation. Applying the 125% factor brings the calculated load over the 50% limit of the 20A circuit.
Why it's Tricky
The code is designed to prevent overloading the circuit and causing a fire hazard. Even though in practice the washer and HPWH might rarely, if ever, run at full load simultaneously, the NEC errs on the side of safety by assuming a worst-case scenario.
Possible Solutions and Considerations (in order of preference, ideally)
Dedicated Circuit (Best Solution)
This is the cleanest, safest, and most code-compliant option. Run a new, dedicated 20A circuit with 12/2 wire from the panel to a dedicated outlet for the 1100W HPWH. This eliminates the shared-circuit issue and allows you to confidently use the more powerful HPWH. This is what you should be quoting. Upside: Fully compliant, safest, best performance from the HPWH. Downside: Most expensive, requires running new wiring.2.
Replace Receptacles with 20A
While the wire and breaker are rated for 20A, the 15A receptacles are a limiting factor. Replacing the existing receptacles with 20A receptacles might be an option, but it doesn't address the 50% rule issue. And, honestly, you'd want to be absolutely sure that all wiring, boxes, and connections are suitable for 20A before doing this. This is generally not recommended if there's the possibility of future misunderstanding and use of higher-rated devices. This does
NOT make the installation code compliant.3. Informal Load Calculation/Appealing to the AHJ (Authority Having Jurisdiction)
This is risky and depends entirely on your local inspector. You could argue that the washer and HPWH will never run at full load concurrently, and present data or a well-reasoned argument to support this. You might even use a clamp meter to monitor the actual current draw of the washing machine during a typical wash cycle. If you can demonstrate that the total load will always be within safe limits, the inspector might grant an exception. However, don't count on it, and get it in writing beforehand. Upside: Could save the client money. Downside: Highly dependent on the inspector's interpretation, could be rejected, creates potential liability if things go wrong later.4.
Use the Less Powerful HPWH (Most Reliable Solution)
This is the most straightforward solution to guarantee code compliance and avoid any potential issues with the existing circuit. This is also going to be the least labor-intensive solution. Upside: Avoids code issues, less work. Downside: Client doesn't get the desired performance.
Important Considerations
Local Codes and Amendments
Always check for any local amendments or interpretations of the NEC that might affect this situation.
Homeowner's Future Behavior
Consider the possibility that the homeowner, or a future owner, might plug in other appliances into the same circuit, further increasing the load.
Documentation
Document everything. If you choose a solution that deviates from strict code compliance, get it in writing from the AHJ (Authority Having Jurisdiction).
Recommendation
Based on the information provided,
the safest and most responsible course of action is to recommend the dedicated circuit. It's the only way to guarantee code compliance, ensure the HPWH performs optimally, and avoid potential safety hazards down the road. While it's the most expensive option, it's the best long-term investment for the client's safety and peace of mind.If the dedicated circuit is absolutely not feasible due to cost or other constraints, using the less powerful HPWH is the next best option. It avoids any potential code violations and provides a safe and reliable solution. The "appealing to the AHJ" route is very risky and should only be considered as a last resort. Flag for review