User: pfus, Location: Chicago NW burbs
Asked on: Friday, May 2, 2025 at 1:56 pm EDT
Answered on: Friday, May 2, 2025 at 2:01 pm EDT
Question: The old dishwasher was hardwired using FLEX connected to 1/2" EMT sticking out of the wall close to floor. The new dishwasher does not offer hardwire. There is a junction box accessory available. However, it doe snot fit behind dishwasher. The box is meant to go inside sink cabinet. This is not an option on this project.I believe a handy box could fit. Using a cord grip connector like this:
Okay, you're facing a common problem: retrofitting a hardwired connection to a dishwasher that now only accepts a corded connection. Let's break down the best and safest way to approach this, considering the existing EMT conduit.
Understanding the Challenges and Goals Code Compliance
You want to do this safely and in accordance with electrical codes. Incorrect wiring can be a fire hazard or create a shock risk.
Dishwasher Clearance
Space behind the dishwasher is always tight.
Reliability
The connection needs to be robust and long-lasting.
Existing EMT
You want to leverage the existing EMT to minimize work and maintain a neat installation.
Here's a breakdown of how to approach this, combining the best practices
Option 1: (Preferred - Using a shallow box)1. Measure Carefully
Critical
Measure the available space behind the dishwasher very carefully. Account for the depth of the dishwasher, the EMT conduit protruding from the wall, and any other obstructions. A 1/16" of an inch can make or break the ability to get the dishwasher in.
Consider wire bend radius
Wires need space to bend inside the box. Don't cram them too tight.2.
Select the Right Shallow Box
Look for the shallowest metal handy box (also known as a utility box) you can find. Some are flatter than others. A box specifically designed for retrofit situations can be helpful. Consider the following dimensions:
Depth
This is the most critical. Measure the space you have.
Width and Height
Ensure the box will fit comfortably within the space.
Material
Metal is generally preferable for grounding.
Knockouts
Make sure the box has knockouts on the side for the EMT fitting and on the bottom or side for the cord grip connector.
Do not drill your own holes – use the pre-existing knockouts.3. Install the EMT Fitting
Attach the appropriate EMT connector to the EMT sticking out of the wall. This fitting will screw into the knockout of the handy box. Ensure the EMT fitting is securely tightened.4.
Install the Cord Grip Connector
Drill the proper size hole in the side or bottom of the box for the cord grip connector, If a hole is not available. Install the cord grip connector.5.
Wiring
IMPORTANT: Turn OFF the breaker that supplies power to the dishwasher circuit. Verify it's off with a non-contact voltage tester. Run the dishwasher power cord through the cord grip connector and into the handy box. Tighten the cord grip securely, making sure it grips the outer jacket of the cord, not the individual wires. Leave enough slack inside the box to make the connections easily. Connect the wires using wire connectors (e.g., wire nuts, Wago connectors). Grounding is crucial! Connect the ground wire from the dishwasher cord (usually green or bare copper) to the ground wire coming from the EMT (bare copper or green) and to the metal handy box itself (using a grounding screw). Make sure connections are tight. Double-check all connections for tightness and correct polarity.6. Secure the Handy Box
This can be tricky since you're essentially creating a surface mount situation.
If possible
Use screws through the back of the handy box into a stud or other solid backing.
If no backing is available
Use robust anchors designed for drywall or plaster (depending on your wall type). Make sure the anchors are rated to support the weight of the box and wiring.
Avoid relying solely on the EMT connector to support the weight of the box. This can stress the conduit and potentially loosen connections over time.
Option 2: (Less Ideal, but possibly necessary if space is extremely limited): Pig-Tailing with a Cord Grip and No Box Important Caution
This method is generally not recommended because it can be difficult to make safe and code-compliant connections without a proper enclosure. It's best suited for situations where you literally have no space for a box. It requires meticulous execution.1.
EMT Connector and Cord Grip
Same as above.2.
Wiring
Turn OFF the breaker! Bring the wires from the EMT cable out of the EMT conduit. Strip the ends of the wires from both the EMT cable and the dishwasher cord. Use high-quality, insulated crimp-on butt connectors to join the wires. Ensure you use the correct size connector for the wire gauge. Wrap each butt connector with multiple layers of electrical tape to provide extra insulation and protection. Grounding is still crucial! Use a grounding pigtail and a wire nut or Wago connector to connect the ground wires from the EMT, the dishwasher cord, and a short length of wire that will then be connected to the dishwasher chassis (if it has a grounding lug). Carefully tuck the spliced wires back into the wall cavity behind the dishwasher. The goal is to arrange them so they aren't strained or pinched.3. Secure the Cord
Use the cord grip to securely clamp the dishwasher cord to the EMT connector.
Important Safety Considerations
Turn Off Power
Always, always, always turn off the breaker supplying power to the circuit before doing any electrical work. Verify it's off with a non-contact voltage tester.
Grounding
Proper grounding is essential for safety. Make sure all ground wires are securely connected.
Wire Connectors
Use only UL-listed wire connectors (wire nuts or Wago connectors) of the correct size for the wire gauge you are using. Crimp connectors must be applied with the correct crimping tool.
Cord Grip
The cord grip is crucial for preventing strain on the wires inside the box. Tighten it securely, but don't overtighten it and damage the cord.
Code Compliance
Electrical codes vary by location. Check your local codes for specific requirements. If you're unsure, consult with a qualified electrician.
GFCI Protection
Consider whether the circuit requires GFCI protection. If not already provided, you may need to install a GFCI breaker or outlet.
Professional Help
If you are uncomfortable with any of these steps, or if you have any doubts about your ability to do the work safely and correctly, hire a qualified electrician. Electrical work is not something to take lightly.
Recommendations
Option 1 is strongly preferred. Even if it means a bit of creative problem-solving to get a shallow box to fit. Don't take shortcuts on safety.* Consult an electrician if you have any doubts.
Let me know if you have any other questions. Good luck with your project! Flag for review