User: PWDickerson, Location: Clinton, WA
Asked on: Thursday, May 15, 2025 at 2:33 pm EDT
Answered on: Thursday, May 15, 2025 at 2:33 pm EDT
Question: We have bumped up against a problem on several occasions where we need to hold down multiple breakers in a residential load center, and most load centers are designed so that only one 2-pole breaker space has the provision for a hold-down kit. We are currently working on a system with multiple Sol-Ark inverters, where we have an output combiner panel that combines the output circuit of each inverter into a single output circuit to the backup loads panel. The backfed breakers in the output combiner panel should all have a hold-down kit on them, and I can't seem to find a panel that will work for this. Anyone have any suggestions?
You've hit on a common and frustrating problem. Requiring multiple backfed breakers with hold-down kits in a combiner panel for multi-inverter systems isn't directly supported by most standard residential load centers. Here's a breakdown of solutions and considerations
1. Larger Panels & Sub-Panels (Most Common and Recommended)
Employ a Larger Panel with More Circuits
The easiest and most code-compliant solution is to use a sub-panel with a higher number of available spaces. You might think about upsizing to a 40, 42, or even larger circuit panel. If the load center has enough circuits, you can intersperse normal circuits with the backfed ones so that no two backfed circuits are adjacent. This will give you room to place hold-down kits on all backfed breakers, using different spots for the hold-downs on the panel.
Multiple Sub-Panels
If one larger panel still doesn't offer enough hold-down provisions, use multiple smaller sub-panels. This might seem less elegant, but it allows you to isolate the backfed breakers and easily apply the required hold-downs in each panel.
Commercial/Industrial Panels
These are often designed with more robust mounting options and might have more flexible hold-down solutions. They can be a viable (though usually more expensive) option. However, ensure it's rated for residential applications if that's where it's being used.
2. Using Existing Single Hold-Down Interleaving Breakers
As mentioned above, this is a common tactic if you only have one hold-down available. Install the backfed breakers with standard breakers in between them to avoid needing adjacent hold-downs. This will require the largest panel possible to allow circuits in between.
3. Custom Solutions (Less Common, Requires Careful Planning) Fabricated Hold-Downs
This is generally not recommended unless you're a very skilled metalworker or have access to a certified fabrication shop. Improperly designed or installed hold-downs can compromise safety and violate code. If you do pursue this, it MUST be: UL-listed or otherwise tested and approved for use with the specific panel and breaker. Professionally designed and fabricated to ensure adequate mechanical strength. Installed according to the manufacturer's instructions.
Modifying Existing Hold-Downs
Similar to fabricated hold-downs, modifying existing UL-listed hold-down kits is generally not recommended. It can void the UL listing and compromise the safety of the installation.
4. Specific Panel Manufacturers and Features Eaton BR Series (Type CH or Cutler-Hammer)
These are commonly used and available with features that could help. Check the specification sheets for hold-down kit compatibility and available options. Look for panels that explicitly support multiple hold-down kits.
Square D QO Series
Another popular option. Carefully review the specifications to see if multiple hold-down kits are supported.
Consider Solar-Specific Panels
Some manufacturers offer load centers specifically designed for solar installations. These might have better provisions for backfed breakers and hold-down kits. Examples include panels from companies like Schneider Electric, MidNite Solar, and others. Search for "solar combiner panels" or "solar load centers."
Key Considerations and Code Compliance
NEC (National Electrical Code)
The NEC is very clear about the requirement for backfed breakers to be securely fastened in place. Specifically, NEC 705.12(B) and related sections address the interconnection of generators and other power sources, and the need for secure breaker fastening.
AHJ (Authority Having Jurisdiction)
Always consult with your local building inspector or electrical AHJ before making any changes to your electrical system. They have the final say on what is acceptable. Get their input on the proposed solutions.
UL Listing
Ensure that all components (panel, breakers, hold-down kits) are UL-listed or otherwise approved for their intended use. This is crucial for safety and code compliance.
Proper Sizing
The combiner panel must be adequately sized for the total current from all inverters, plus any other loads it will serve. Over-sizing is generally preferable to under-sizing.
Wire Sizing and Overcurrent Protection
Ensure that all wiring and overcurrent protection devices (breakers, fuses) are correctly sized for the calculated load.
Professional Installation
If you're not a qualified electrician, hire a licensed and experienced professional to perform the installation. This is essential for safety and code compliance.
Steps to Take
Calculate Total Inverter Output Current
Determine the maximum output current from each inverter and the total combined current. This is critical for sizing the panel, wiring, and breakers.2.
Determine Panel Space Needs
Calculate how many circuits you need in total (inverter breakers, other loads, spares).3.
Research Panel Options
Thoroughly research different panels from Eaton, Square D, Schneider Electric, and other manufacturers. Download the specification sheets and carefully review the features and hold-down kit compatibility.4.
Consult with Your AHJ
Discuss your proposed solution with your local building inspector or electrical AHJ.5.
Get a Professional Installation: Hire a qualified electrician to perform the installation.By following these steps and considering the above points, you can find a solution that meets your needs and complies with all applicable codes and regulations. Good luck! Flag for review