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Topic: Over 1000v concrete encasement

User: journeyman0217, Location: philadelphia,pa

Asked on: Saturday, June 14, 2025 at 2:08 pm EDT
Answered on: Saturday, June 14, 2025 at 2:24 pm EDT

Question: I am currently working on running a new 13.2kv circuit underground. It will be installed in schedule 80 PVC and 24" below grade (will be under a roadway) according to table 305.15a. I do not see anything requiring this install to be concrete encased. The only thing I see anywhere requiring concrete encasement is where non-shielded cables are used and these will be shielded cables. On the other hand, I have come across this same install in the past and it has always been encased in concrete. Am I missing something in the code somewhere...or is this just a job specific requirement per the design engineer??

You've done a good job in your initial assessment. Let's break down the key factors: NEC and Shielded Cable

You are correct that the NEC
doesn't inherently mandate concrete encasement for shielded 13.2kV cables in Schedule 80 PVC conduit buried 24" deep under a roadway. As you mentioned, the concrete encasement requirement usually surfaces when dealing with non-shielded medium-voltage cables.

Table 305.15(A) Exception 2

As long as you are outside a 4" arc from other utilities.

Key Considerations and Potential Reasons for Concrete Encasement (Despite NEC Not Requiring It)


Mechanical Protection (Beyond Code Minimums)

While Schedule 80 PVC offers good protection, the design engineer might specify concrete encasement for
added mechanical protection, especially under a roadway. This could be driven by concerns about: Heavy traffic loads: Even with 24" of cover, extremely heavy or vibratory loads (e.g., from large trucks) might be a concern. Future excavation: Concrete encasement provides a more obvious visual warning during future digging, reducing the chance of accidental cable damage. Soil conditions: Unusually rocky or corrosive soil could justify extra protection.2.

Heat Dissipation

While less of a factor with shielded cable (as the shield helps manage capacitive charging currents and related heating), heat dissipation can still be a consideration, especially if the circuit is heavily loaded. Concrete can provide a more stable thermal environment and assist in heat dissipation. Although, this would usually necessitate a thermal calculation showing the need.3.

Soil Stabilization

In areas with unstable soil conditions, concrete encasement can help prevent settling and movement of the conduit, protecting the cable from stress.4.

Design Engineer or Local Utility Requirements

This is the most likely reason you've seen it in the past. Design engineers or the local utility (if they are the project owner or have specific requirements for connections to their system) often have their own standards that exceed the NEC's minimum requirements. These standards might be based on their past experience, specific site conditions, or a desire for a higher level of reliability. Often, these are based on institutional knowledge passed down, even if the original justification has been lost over time.5.

Local Amendments to the NEC

Some municipalities or jurisdictions might have local amendments to the NEC that require concrete encasement in specific situations. While less common, it's always worth checking.

Recommendations


Review the Project Specifications

Carefully review the project's detailed specifications, drawings, and any addenda. Look for specific requirements regarding concrete encasement or any other protective measures. This is the first place to look.2.

Contact the Design Engineer/Utility

The best course of action is to contact the design engineer (or the utility company if they are involved) and ask for clarification on why concrete encasement was used in previous similar installations or if it is required for
this specific project. Specifically ask: "Is concrete encasement required for this 13.2kV shielded cable installation?" "If so, what is the specific reason for requiring it (e.g., mechanical protection, heat dissipation, utility standards, local requirements)?"3.

Document Everything

Keep a record of your research, questions, and the answers you receive. This documentation can be valuable if any questions arise later in the project.

In summary:
The NEC likely doesn't require* concrete encasement in your scenario. However, the design engineer or local utility might have site-specific or organizational standards that mandate it. It's crucial to clarify the requirements with the responsible parties before proceeding. Failing to follow engineer/utility requirements, even if not strictly required by the NEC, can lead to rejected work and costly rework. Flag for review

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