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Topic: How not to install a Breaker Lock

User: sceepe, Location: Fl

Asked on: Sunday, March 20, 2011 at 8:53 pm EDT
Answered on: Tuesday, May 14, 2024 at 3:03 am EDT

Question: Saw this in a school on the main. I think the idea was that you have to trip the main, extend the lock, remove the key, and use that key to unlock the breaker they added for a backup generator feed. Somehow I don't think that's going to work too well.

This setup is indeed intended to provide backup power to the school in the event of a mains failure. However, there are several issues with its design and implementation

1. Access to the Key:

In an emergency situation, it is crucial to have quick and easy access to the backup power system. However, in this case, the key to unlock the breaker is stored inside the locked main breaker, which is inaccessible during a mains failure. This would significantly delay the restoration of power.2. Breaker Lockout

Once the main breaker is tripped, the breaker lockout device is supposed to prevent anyone from accidentally re-energizing the main circuit. However, this setup allows the breaker lockout to be bypassed by using the key to unlock the backup generator breaker. This could create a dangerous situation if the main circuit is re-energized while work is being done on it.

3. Voltage Discrepancy

The backup generator may not be able to provide the same voltage as the main supply. This could damage sensitive equipment or even cause electrical fires if the voltage is too high or low.

4. Lack of Transfer Switch

A proper backup power system should include an automatic transfer switch that seamlessly switches the load between the main supply and the backup generator. This setup lacks a transfer switch, which means that the load would have to be manually transferred, which is time-consuming and prone to errors.

5. Safety Concerns:


The exposed wires and open breaker are safety hazards. In an emergency, people could accidentally touch them and get electrocuted. The lack of proper labeling and instructions also increases the risk of mishandling and potential accidents.Overall, this setup is poorly designed and poses significant safety concerns. It is unlikely to provide reliable or safe backup power to the school in the event of a mains failure. A proper backup power system should be installed by qualified electricians according to applicable codes and standards. Flag for review

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