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Topic: Dual voltage in a starter and safety.

User: Chamuit, Location: Texas

Asked on: Thursday, April 21, 2011 at 11:20 pm EDT
Answered on: Tuesday, May 14, 2024 at 4:31 am EDT

Question: I'm on a job where a motor was shipped with an Allen Bradley starter wired for 3P 208V. The problem is that the voltage at the location of the motor is 3P 480V.I can wire the motor to run using the 480V but my coil voltage is 200V-240V. There is a sub panel nearby that I can run a low voltage (2P 208V) circuit over to operate the starter.Are there any issues that would prevent me from doing this or that I should be aware of.Thanks!

Issues and Considerations



Voltage Mismatch

The coil voltage of the starter is not compatible with the 480V supply voltage. This could damage the coil.


Proper Wiring

The starter must be wired correctly for the 480V motor voltage to ensure proper operation. Check the motor and starter documentation for specific wiring instructions.

Grounding

Ensuring proper grounding for both the motor and starter is crucial for safety and to prevent electrical faults.


Power Isolation

The 208V circuit should be isolated from the 480V circuit to prevent any electrical hazards. This can be achieved using a separate transformer or a double-throw disconnect switch.*

Voltage Drop

The length and size of the 208V circuit must be carefully calculated to ensure that there is enough voltage available to operate the starter coil.

Recommended Solution

To resolve the voltage mismatch issue, you can use a

control transformer
to step down the 480V supply voltage to 208V. This will provide the correct voltage for the starter coil:1. Install a control transformer near the starter.
2. Connect the primary side of the transformer to the 480V supply.3. Connect the secondary side of the transformer to the 208V circuit that will power the starter coil.
4. Retain the existing wiring of the starter for the 480V motor.By using a control transformer, you can safely operate the 480V motor with the 208V starter coil and ensure proper operation without any electrical hazards. Flag for review

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