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Topic: panel breaker sizing for appliances & machines

User: megloff11x, Location: Kent, WA

Asked on: Tuesday, May 31, 2011 at 6:03 pm EDT
Answered on: Tuesday, May 14, 2024 at 6:03 am EDT

Question: I poked around the code book but didn't find a complete answer.How much large can the breaker at the panel be for a machine or an appliance? This is both a home and industrial question. I found a bit on the wiring but not so much on the breakers in the panel.I've had some replacements of machinery - same ampacity as the old. But when the day comes again, is there a rule or code citation to go by? I recently went to a larger AC unit. It was more efficient and only had a slightly greater amperage rating, but did not exceed the breaker used for the old unit. We had an electrician install it and handle those details. I would have liked to have gone larger but would have incurred a building re-wire & bigger panel.A non-work example, I once rented a house that had the clothes dryer hook up in the garage. The vent was there and it "shared" a 50A outlet with a welder - plug in which one you were using at the time. The dryer was your typical ~24A unit designed for the usual 30A plug, but the hardware store had the 50A plugs for clothes dryers too...When shopping for machinery I try to avoid buying something that will result in a $$$ re-wiring, or worse re-wire & new panel as we're usually already maxed out from previous "additions."I'm looking for guidance in this regard. What % of the breaker/outlet rating can the appliance or machine be before I'll burn my fingers if I have to flip the breaker. And how much smaller can it be before I have a fire hazard with the unit burning up while the protection takes no notice of this puny device?I would note the progression to home washers & dryers that can handle an Army GP Large tent on the one extreme and the higher efficiency other things that use a fraction of the power of their predecessors on the other.

## Home Electrical Code (NEC)Section 408.40 (2020 NEC) The overcurrent protection device (e.g., breaker) for appliances or machinery shall not exceed 125% of the rated ampacity of the appliance or machinery.

Section 210.19(A)(1)
Branch circuits shall have overcurrent protection not exceeding the current-carrying capacity of the conductor.## Industrial Electrical Code (IEC)Section 503.13 (IEC 60603-7) The permissible overcurrent rating of the protective device shall not exceed 125% of the rated current of the appliance.## Guidelines for Breaker SizingTo avoid tripping breakers or creating fire hazards, follow these guidelines

Maximum Breaker Size:

For home appliances or machinery, the breaker size should not exceed 125% of the appliance rating. For industrial appliances or machinery, the breaker size should not exceed 125% of the appliance rating.

Minimum Breaker Size

The breaker size should be

large enough to handle the expected load
without tripping due to overload. However, it should not be so large that it fails to provide adequate protection against short circuits or ground faults.## ExampleAppliance with 20A Rating



Maximum Breaker Size

20A x 1.25 = 25A


Minimum Breaker Size

20A or larger

Appliance with 40A Rating



Maximum Breaker Size

40A x 1.25 = 50A


Minimum Breaker Size:
40A or larger## Notes The appliance rating is typically found on the appliance nameplate. If the appliance or machinery has multiple circuits, the breaker size must be selected based on the total load.* Always consult a qualified electrician for specific guidance and installation. Flag for review

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